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Medium-Scale Planetary Vacuum Mixers For Production Excellence
Achieve perfect balance between laboratory-level precision and industrial-scale productivity with MIXERSTAR’s medium-capacity planetary vacuum mixers.
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Medium-Scale Production with MIXERSTAR Planetary Vacuum Mixers
Our medium-capacity mixers deliver the perfect balance of production efficiency and mixing precision for batch manufacturing processes requiring exceptional consistency and quality.
Production-Scale Advantages
- Optimized Batch Size
Perfect for pilot production and small-to-medium manufacturing runs, reducing material waste while maximizing process efficiency.
- Industrial Reliability
Engineered for continuous operation with robust components, premium bearings, and industrial-grade construction to meet demanding production schedules.
- Process Consistency
Precision control systems ensure repeatable results batch after batch, with advanced PLC controls maintaining critical process parameters.
- Temperature Control
Double-jacketed design with separate wall and bottom temperature control zones enables precise thermal management for optimal material properties.
- Ergonomic Design
User-friendly features like electric lifting systems, quick-connect fittings, and accessible cleaning areas minimize operator effort and downtime.
- Scalable Production
Process parameters validated on our medium-scale mixers transfer directly to larger production models, ensuring seamless scale-up.
| Feature | DPM-15L | DPM-20L | DPM-30L |
|---|---|---|---|
|
Working Volume |
15L |
20L |
30L |
|
Total Volume |
24L |
30L |
37L |
|
Dimensions (mm) |
1050×530×1080 |
1150×620×1350 |
1350×650×1550 |
|
Mixer Motor |
0.5KW |
1.1KW |
1.5KW |
|
Disperser Motor |
0.75KW |
1.5KW |
2.2KW |
|
Best Application |
Small batch production, R&D scale-up |
Medium batch manufacturing, Process validation |
Production batches, Industrial processing |
Available Models for Every Production Requirement
Our medium-scale mixers bridge the gap between laboratory development and full-scale manufacturing, providing exceptional mixing performance with industrial reliability and precise control systems.
Advanced Technology Features
Dual Planetary Mixing System
Our proprietary dual planetary design creates complex material flow patterns that ensure thorough component distribution and homogenization even with high-viscosity materials.
Orbital speed (planetary box): 0-60rpm
Handles materials: up to 1,000,000cP viscosity
Blade rotation speed: 0-117rpm
High-Performance Dual Disperser System
Equipped with twin disperser shafts and multiple specialized serrated discs to break down agglomerates and ensure uniform particle distribution throughout the entire batch volume.
Dispersion speed: 0-6500rpm (model-dependent)
Four disperser discs on dual shafts
Customizable configurations for different materials
Advanced Vacuum System
Achieve bubble-free mixtures with our efficient vacuum system, essential for quality-critical applications where air entrapment compromises product performance.
Operating vacuum pressure: -0.098MPa
Quick-connect vacuum port
Transparent viewing ports for process monitoring
Precise Temperature Control
Double-layer jacketed design with separate wall and bottom zones for effective heating or cooling during the mixing process to maintain optimal material properties.
Temperature range: -10°C to +120°C
Independent wall and bottom jacket control
Maximum jacket pressure: 0.4MPa
Premium Components for Maximum Reliability
Mixing Blades
Precision-manufactured SUS304 stainless steel, spiral frame design for optimal material flow patterns
Disperser Discs
Saw-tooth design SUS304 stainless steel for maximum shearing effect and particle size reduction
Sealing System
Imported mechanical seals ensuring long service life and perfect vacuum integrity
Drive Systems
High-reliability motors with precision inverter control for consistent performance
Bearings
Premium imported bearings (SKF/FAG/NSK) for stable operation and extended service life
Control System
User-friendly 7" touch screen interface with PLC control and recipe management
Serving Diverse Industries with Specialized Mixing Solutions
Battery Manufacturing
Our medium-scale mixers are ideal for electrode slurry production with unparalleled consistency and homogeneity.
Battery Manufacturing
Our medium-scale mixers are ideal for electrode slurry production with unparalleled consistency and homogeneity. Perfect for cathode and anode material preparation with viscosities from 1,000 to 1,000,000cP.
Read More Advanced Materials & Chemicals
Process challenging specialty materials with precision temperature control and powerful dispersion capabilities.
Advanced Materials & Chemicals
Process challenging specialty materials with precision temperature control and powerful dispersion capabilities. Our robust design handles abrasive components while maintaining precise mixing parameters.
Read More Pharmaceuticals & Cosmetics
GMP-compatible design ensures contamination-free production of creams, ointments, and other pharmaceutical formulations.
Pharmaceuticals & Cosmetics
GMP-compatible design ensures contamination-free production of creams, ointments, and other pharmaceutical formulations. Smooth surfaces and accessible components facilitate thorough cleaning between batches.
Read More Food Processing
Deliver consistent texture and flavor profiles with gentle yet thorough mixing under vacuum conditions.
Food Processing
Deliver consistent texture and flavor profiles with gentle yet thorough mixing under vacuum conditions. Our food-grade components and sanitary design meet stringent industry requirements.
Read More Research & Development
Scale up laboratory formulations directly to production volumes without changing process parameters.
Research & Development
Scale up laboratory formulations directly to production volumes without changing process parameters. Document all process variables for perfect reproducibility from lab to manufacturing.
Read More Custom Applications
Our engineering team can modify mixer configurations to meet unique material challenges across industries.
Custom Applications
Our engineering team can modify mixer configurations to meet unique material challenges across industries. From blade design to control systems, we tailor every aspect to your specific needs.
Read More Application Success Stories for Businesses Like Yours
MIXSTAR planetary vacuum mixers are trusted by manufacturers worldwide to solve complex material processing challenges. See how our technology drives efficiency and quality.
Medium-volume battery production
Optimizing Electrode Slurry Consistency for EV Battery Manufacturer
A leading EV battery manufacturer implemented our DPM-30L mixer for cathode material preparation, reducing mixing time by 30% while achieving 99.8% homogeneity with minimal air entrapment.
Pharmaceutical manufacturing
Revolutionizing Topical Medication Production for Pharmaceutical Company
Our DPM-20L mixer enabled a pharmaceutical producer to achieve perfect consistency in high-viscosity topical medications while maintaining strict GMP compliance and reducing batch processing time.
Specialty adhesives production
Enhancing Specialty Adhesive Quality Through Advanced Mixing Technology
A specialty adhesives manufacturer eliminated product inconsistencies and air entrapment using our DPM-15L mixer with custom blade configuration, resulting in improved product performance and reduced quality rejections.
Frequently Asked Questions
- 12-month comprehensive warranty (excluding wear parts)
- 24-hour technical response time
- Detailed operation and maintenance documentation
- Readily available spare parts
- Preventive maintenance programs available
Have Any Questions?
Contact our technical team today to discuss your specific application requirements.
Basic requirements include three-phase 380V±38V power supply, vacuum source (-0.098MPa), compressed air (0.4-0.6MPa), and cooling water if temperature control is needed. Your facility should allow for at least 1500mm clearance in front of the equipment and 500mm on other sides.
Our medium-scale mixers feature easily removable mixing components, smooth surface finishes, and accessible vessel designs. The 15-30L models include removable PTFE wall scrapers and quick-disconnect fittings to minimize downtime between batches.
Yes, our medium-scale planetary mixers can process materials with viscosities up to 1,000,000cP. The powerful dual planetary system combined with adjustable high-torque drives ensures effective mixing even with extremely viscous formulations.
All MIXERSTAR medium-scale mixers include comprehensive safety systems including: vessel position sensors that prevent operation if improperly positioned, vacuum release verification before vessel opening, overload protection for all motors, emergency stop functions, and temperature limit alarms.
As a general rule, choose a mixer with a total capacity approximately 30-40% larger than your target batch size. Our technical team can help analyze your specific material properties, viscosity changes during processing, and production requirements to recommend the optimal model.
Yes, we provide comprehensive documentation including IQ/OQ protocols, material certificates, calibration records, and performance validation reports to support your quality assurance requirements.
