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Large Industrial Planetary Mixers For Production Power
Achieve exceptional mixing performance at scale with MIXERSTAR’s industrial-grade planetary vacuum mixers, engineered for maximum throughput and uncompromising quality.
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Industrial-Scale Production with MIXERSTAR Large Planetary Mixers
Our heavy-duty, industrial-grade vacuum mixers combine exceptional mixing performance with robust reliability for high-throughput manufacturing environments requiring consistent product quality under the most demanding conditions.
Advantages in a Laboratory
- High-Volume Capability
Process large batches efficiently, reducing production cycles and increasing manufacturing output while maintaining consistent product quality.
- Heavy-Duty Construction
Engineered for continuous operation with industrial-grade components, reinforced structures, and advanced wear-resistant materials.
- Advanced Process Control
Sophisticated PLC systems with data logging capabilities ensure precise parameter management and production traceability.
- Optimized Energy Efficiency
Despite their substantial power, our large mixers incorporate energy-efficient motors and intelligent power management systems to reduce operational costs.
- Streamlined Cleaning
Quick-change components, accessible vessel design, and optional CIP systems minimize downtime between production runs.
- Customization Options
Tailor features like discharge systems, blade configurations, and control interfaces to optimize performance for your specific production requirements.
| Feature | BHBT-DPM-60L | HRCZ-DPM-100 | WRCZ-DPM-200L | WRCZ-DPM-300L |
|---|---|---|---|---|
|
Working Volume |
60L |
100L |
200L |
300L |
|
Total Volume |
88L |
141L |
287L |
369L |
|
Dimensions (mm) |
1900x1150x2050 |
2300x1250x2450 |
2610x1520x2920 |
3220x1560x3180 |
|
Mixer Motor |
7.5KW |
11KW |
18.5KW |
22KW |
|
Disperser Motor |
11KW |
15KW |
22KW |
30KW |
|
Best Application |
Medium production, Batch manufacturing |
Large-scale production, High throughput |
Mass production, Continuous operation |
Large industrial production, High load applications |
Available Models for Maximum Production Capacity
Our large industrial mixers are engineered for continuous operation in demanding manufacturing environments, combining powerful mixing capabilities with sophisticated control systems for consistent, high-quality production at scale.
Advanced Technology Features
Heavy-Duty Planetary Mixing System
Our industrial-scale planetary system delivers exceptional power and precision with dual mixing actions that create complex flow patterns even in high-viscosity materials, ensuring thorough homogenization throughout the entire vessel.
Planetary box speed: 3-24rpm
Handles materials: up to 1,000,000cP viscosity
Blade rotation speed: 6-46rpm
Industrial Disperser System
Powerful dual disperser shafts with large-diameter serrated discs provide maximum shear force for breaking down agglomerates and ensuring uniform particle distribution in high-volume production environments.
Dispersion speed: 0-3000rpm (model-dependent)
Multiple dispersion discs per shaft (130mm diameter)
Line velocity: up to 22m/s for maximum shearing effect
High-Performance Vacuum System
Our industrial vacuum system rapidly removes entrapped air from large material volumes, producing bubble-free mixtures essential for products where structural integrity and visual appearance are critical.
Operating vacuum pressure: -0.098MPa
High-flow vacuum ports
Specialized buffer tank prevents vacuum pump oil backflow
Precision Temperature Control
Double-layer jacketed design with independent wall and bottom control zones for effective temperature management of large material volumes during extended production cycles.
Temperature range: -10°C to +120°C
Independent wall and bottom jacket control
Maximum jacket pressure: 0.4MPa
Premium Components for Maximum Reliability
Mixing Blades
Variable cross-section spiral design SUS304 stainless steel blades with 90° helix for optimal material flow
Disperser Discs
Large-diameter saw-tooth design SUS304 stainless steel for maximum shearing effect in high-volume applications
Sealing System
Industrial-grade mechanical seals ensuring perfect vacuum integrity during extended operation
Hydraulic System
Precision hydraulic lift with high-accuracy linear guide rails for smooth, reliable vessel positioning
Drive Systems
Heavy-duty motors with advanced inverter control for consistent performance under demanding conditions
Control System
Industrial PLC system with comprehensive safety interlocks and parameter monitoring
Serving Diverse Industries with Specialized Mixing Solutions
Battery Manufacturing
Our large-scale mixers deliver exceptional consistency for electrode slurry production in high-volume battery manufacturing.
Battery Manufacturing
Our large-scale mixers deliver exceptional consistency for electrode slurry production in high-volume battery manufacturing. Achieve perfect dispersion and homogeneity critical for advanced battery performance and production efficiency.
Read More Advanced Materials & Chemicals
Process industrial quantities of specialty materials with powerful mixing and precise temperature control capabilities.
Advanced Materials & Chemicals
Process industrial quantities of specialty materials with powerful mixing and precise temperature control capabilities. Our industrial mixers handle abrasive components and challenging viscosities while maintaining precise parameter control.
Read More Building Materials
Efficiently mix large volumes of adhesives, sealants, coatings, and specialized construction compounds.
Building Materials
Efficiently mix large volumes of adhesives, sealants, coatings, and specialized construction compounds. Our robust industrial mixers deliver the consistency and throughput needed for demanding construction material applications.
Read More Food Processing
Our industrial mixers are designed to meet strict hygienic standards while delivering exceptional mixing performance for large-scale food production.
Food Processing
Our industrial mixers are designed to meet strict hygienic standards while delivering exceptional mixing performance for large-scale food production. Available with specialized finishes and cleaning systems for food-grade applications.
Read More Industrial Manufacturing
From lubricants to composites, our large mixers handle the most demanding industrial mixing challenges with reliability and precision.
Industrial Manufacturing
From lubricants to composites, our large mixers handle the most demanding industrial mixing challenges with reliability and precision. Engineered for continuous operation in harsh industrial environments.
Read More Custom Solutions
Our engineering team can modify vessel designs, discharge systems, and control interfaces to meet your specific production requirements.
Custom Solutions
Our engineering team can modify vessel designs, discharge systems, and control interfaces to meet your specific production requirements. We work with your technical team to deliver custom solutions for unique manufacturing challenges.
Read More Application Success Stories for Businesses Like Yours
MIXSTAR industrial planetary mixers are trusted by manufacturers worldwide to solve complex material processing challenges at scale. See how our technology drives production efficiency and product quality.
Large-scale battery production
Transforming Electrode Manufacturing Efficiency for Gigafactory
A leading EV battery gigafactory implemented six MIXSTAR DPM-100L mixers, achieving 40% reduction in mixing time while improving electrode coating quality and reducing defect rates by 35%.
Industrial adhesives production
Boosting Production Capacity for Industrial Adhesives Manufacturer
An international adhesives manufacturer replaced three conventional mixers with a single MIXSTAR DPM-200L system, increasing throughput by 60% while reducing energy consumption and improving product consistency.
Food ingredient processing
Revolutionizing Food Ingredient Processing with Advanced Mixing Technology
A major food ingredients company upgraded to MIXSTAR's DPM-60L mixers with specialized hygienic features, achieving perfect consistency in large batches while reducing production costs and improving plant efficiency.
Frequently Asked Questions
- 12-month comprehensive warranty (excluding wear parts)
- 24-hour technical response time
- Detailed operation and maintenance documentation
- Readily available spare parts
- Preventive maintenance programs available
Have Any Questions?
Contact our technical team today to discuss your specific application requirements.
Installation requires three-phase 380V±38V power supply, vacuum source (-0.098MPa), compressed air (0.4-0.6Mpa), cooling water if temperature control is needed, and nitrogen supply for inert processing environments. Facility should have minimum ceiling height of 3m and doorway clearance of 2.5m height by 1.5m width for equipment delivery.
Our industrial mixers feature comprehensive safety systems including: emergency stop functions, full interlock protection preventing vessel movement during operation, vacuum verification before vessel opening, hydraulic lift safety locks, overload protection for all motors, and temperature monitoring with automatic shutdown protection.
Our industrial mixers achieve exceptional consistency through precisely engineered dual planetary motion generating complex flow patterns, powerful disperser systems with optimized blade geometries, vessel designs that eliminate dead zones, and advanced control systems maintaining critical parameters throughout the entire production cycle.
We offer numerous customization options including specialized vessel designs, custom blade configurations for specific materials, modified discharge systems for different viscosities, enhanced temperature control capabilities, specialized sealing systems for aggressive chemicals, explosion-proof configurations, and tailored control systems with production data management integration.
Our industrial mixers are engineered specifically for high-viscosity materials up to 1,000,000cP. The powerful dual planetary system combined with variable cross-section spiral blades creates exceptional material movement even in extremely thick compounds, while robust drive systems and reinforced components ensure reliable operation under maximum load conditions.
We recommend a preventive maintenance schedule including monthly lubrication checks, quarterly seal inspections, semi-annual drive system evaluation, and annual comprehensive service. Our maintenance packages include planned component replacement schedules to prevent unexpected downtime in production environments.
